Steel
Remains Dominant Material in the Stressful Environment of High-Performance
Engines
Based
on Ward's Auto World's list of the Ten Best Engines for 2005,
AISI compiled a report noting that automakers today combine advanced
material and process technology and materials to make light, more
powerful, compact engines. While the traditional approach has been
the implementation of unique block design and manufacture, the reduction
in size and volume has led to more steel use in the reciprocating
components. Steel usage has become a necessity rather than a trend.
Of the ten best
engines for 2005, five are repeat winners from 2004. A review of
recent specifications of the five repeat engines shows that there
are no significant developmental changes. Consequently, the study,
which was conducted by automotive design engineering consultant
Alan Hine, concentrates on the new entries.
The 10 best engines
for 2004 selected by Ward's Autoworld:
1. Audi AG
4.2L DOHC V-8 (S4)
2. Nissan 3.5L DOHC VG (Infinity G35 Coupe)
3. Mazda 1.3L Renesis Rotary (RX-8)
4. DaimlerChrysler 5.7L Hemi OHV V8 (300C)
5. Chevrolet 4.2L DOHC Vortec I-6 (Trailblazer)
6. Audi FSI 3.2L DOHC V6 (A6)
7. Mercedes 3.2L DOHC I-6 CDI Turbodiesel E320 (CDI)
8. Honda 3.0L SOHC V6IMA Hybrid (Accord Hybrid)
9. Honda 3.5L SOHC V6 (Acura RL)
10. Ford 4.6L SOHC V8 (Mustang GT)
The engines
outlined in this report reflect the auto industry's drive to achieve
lighter and more efficient power plants. The increase in torque
and horsepower is evident, as is the drive by the manufacturers
to provide a more powerful, yet more fuel-efficient engine.
More efficient
use of forged crankshafts and connecting rods will provide the mass
reductions in the future. Lighter steel flywheels will also help
lowering the rotational masses. These efficiencies will allow the
engine to rev faster and provide more fuel efficient power plants
with more power.
To achieve a
lighter and more powerful, fuel-efficient engine, the choice of
steel components would be wise choice. Dr. Hine's report is available
at the steel industry web site, www.autosteel.org. For more information,
contact Deanna
Lorincz.
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