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How Steel is Made

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To produce steel, facilities use one of two processes, which utilize different raw materials and technologies.  These two main steelmaking processes are the Basic Oxygen Furnace (BOF) and the Electric Arc Furnace (EOF).

The Basic Oxygen Furnace process uses 25 to 35 percent old steel to make new steel.  BOFs make up approximately 40 percent of today's steelmaking in the U.S.

The Electric Arc Furnace process uses virtually 100 percent old steel to make new steel.  EAFs make up approximately 60 percent of today's steelmaking in the U.S.

Below are various steel processing operations that are used in the BOF and EAF processes.

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Steel Processing Operations


Iron Ore Processing for the Blast Furnace
The following describes operations at the National Steel Pellet Company, an iron ore mining and processing facility located on the Mesabi Iron Range of Minnesota.
Secondary Refining
For purposes of this article, secondary Refining or Secondary Metallurgy is defined as any post steelmaking process performed at a separate station prior to casting and hot metal desulfurizaion.

 

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